Siemens to supply two long product rolling mills for new Evraz Group facilities in Russia and Kazakhstan

13.07.2011, 00:00

 

Siemens VAI Metals Technologies received orders from the Russian Evraz Group to supply two long product rolling mills for two of the company´s new production facilities. A greenfield plant with an annual capacity of 450,000 t of bars, sections and spooled bars will be installed in the southern Russian town of Ust-Donetsk, Rostov Region, a second greenfield plant to roll rebars with annual capacity of 450,000 t, will be built in Kostanay, Kazakhstan. The combined order value amounts to a mid-range double-digit million Euro figure. The two plants are scheduled to be in production in 2013. For both facilities, Siemens will supply the mechanical process equipment, a re-heating furnace, a water treatment plant, the fluids systems as well as the electric and automation systems.


The Evraz plant in Ust-Donetsk, Russia, will have a design capacity of 315,000 t of bars and 135,000 t of angles and channels per year. The rolling line will comprise a walking hearth furnace, a continuous rolling mill with 18 Red Ring stands and quick-change system in the finishing area, a cooling bed, straightening and cutting machines and finishing equipment for bundling, tying and dispatching. Bars are in-line quenched for enhancing the mechanical properties. The plant will be able to produce reinforced steel in bars of 10 to 40 mm diameter, spooled bars of 10 to 16 mm diameter and sections. Smaller diameters will be produced via a multi slitting process to maximize productivity. The spooled bars will be produced on a spooling line operating at a maximum finishing speed of 23 m/s, with a four-stand finishing monoblock, shears, in-line cooling, two spooling machines, as well as automatic tying and weighing machines.

 

The rolling line in Kostanay, Kazakhstan, will consist of a walking hearth furnace, a continuous rolling mill with 18 Red Ring stands and quick-change system in the finishing line, in-line quenching, a cooling bed, cutting machines and finishing equipment for bundling, tying and dispatching. The mill will produce rebar with diameters of 10 to 40 mm in single, two-slit or three-slit rolling mode and features an in-line cooling system.


For both rolling mills, Siemens will also supply the complete electrical and automation equipment based on the Siroll concept for long rolling mills, including main transformers, main and auxiliary drives and motors. An integrated automation system will control the rolling mill line and the water treatment system. Material flow will be managed by a level 2 control system.

 

Further information about solutions for steel works, rolling mills and processing lines is available at http://www.siemens.com/metals

 

A photo supplements this press release. Please see: http://www.industry.siemens.com/data/presse/pics/IIS201107181.jpg

(Multi slit rolling line by Siemens VAI)

 

The Siemens Industry Sector (Erlangen, Germany) is the worldwide leading supplier of environmentally friendly production, transportation and building technologies. With integrated automation technologies and comprehensive industry-specific solutions, Siemens increases the productivity, efficiency and flexibility of its customers in the fields of industry and infrastructure. In fiscal 2010, which ended on September 30, 2010, revenue from continuing operations of the Industry Sector (excluding Osram) totaled around €30.2 billion. At the end of September 2010, Siemens Industry Sector had around 164,000 employees worldwide without consideration of Osram. Further information is available on the Internet at: www.siemens.com/industry.


The Siemens Industry Solutions Division (Erlangen, Germany) is one of the world's leading solution and service providers for industrial and infrastructure facilities comprising the business activities of Siemens VAI Metals Technologies, Water Technologies and Industrial Technologies. Activities include engineering and installation, operation and service for the entire life cycle. A wide-ranging portfolio of environmental solutions helps industrial companies to use energy, water and equipment efficiently, reduce emissions and comply with environmental guidelines. With around 29,000 employees worldwide (September 30), Siemens Industry Solutions posted sales of €6.0 billion in fiscal year 2010. www.siemens.com/industry-solutions

 

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