Saint Petersburg Mining University of Empress Catherine II (Saint Petersburg, Russia)

А. О. Minin, Assistant of the Department of Mechanical Engineering, Candidate of Technical Sciences, Minin_AO@pers.spmi.ru
V. Е. Trushnikov, Professor of the Department of Systems Analysis and Control, Doctor of Technical Sciences, Trushnikov_VE@pers.spmi.ru
А. М. Shchipachev, Professor of the Department of Oil and Gas Transportation and Storage, Doctor of Technical Sciences, Schipachev_am@pers.spmi.ru

Baltic State Technical University “Voenmeh” D.F. Ustinov (Saint Petersburg, Russia)
D. V. Vasilkov, Professor of the Department of Technology and Production of Artillery Weapons, Doctor of Technical Sciences, vasilkovdv@mail.ru

The issues of technological assurance of surface quality during boring of holes in components made of corrosion-resistant aluminum alloys are investigated. The factors that adversely affect the parameters of the cutting process when machining these materials, including the conditions of formation and destruction of the built-up edge on the cutting tool rake face, are analyzed. The study is aimed at developing a boring method that reduces the intensity and periodicity of built-up edge formation on the rake face of the cutting tool. The object of the study is the process of boring holes in components made of corrosion-resistant aluminum alloys under the application of highfrequency wave excitation. The subject of the study comprises the quality indicators of internal surfaces, particularly surface roughness and microhardness parameters of the surface layer. A boring method is proposed in which the vector of high-frequency wave excitation is oriented opposite to the direction of chip flow along the rake face of the tool. To experimentally substantiate the feasibility of the developed technological solution, investigations of the boring process with superimposed high-frequency vibrations have been carried out. The results obtained have made it possible to quantitatively evaluate the effect of high-frequency excitation on the magnitude and periodicity of built-up edge formation, as well as on surface roughness and changes in the microhardness of the surface layer. It has been established that the required quality indicators are achieved when the high-frequency wave excitation is oriented opposite to the chip-flow vector, which contributes to stabilization of the cutting process and reduction of the intensity of built-up edge formation.

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