Journals →  Chernye Metally →  2025 →  #7 →  Back

ArticleName Development and mastering the technology for production of bainite rails at EVRAZ NTMK
DOI 10.17580/chm.2025.07.03
ArticleAuthor L. A. Smirnov, A. B. Dobuzhskaya, S. S. Puzyrev, K. N. Shvedov, A. A. Skorokhodov
ArticleAuthorData

Ural Institute of Metals, Yekaterinburg, Russia

L. A. Smirnov, Dr. Eng., Prof., Scientific Director, RAS Academician
A. B. Dobuzhskaya, Cand. Eng., Head of Laboratory, e-mail: met@uim-stavan.ru

 

Nizhny Tagil Iron and Steel Works, Nizhny Tagil, Russia

S. S. Puzyrev, Cand. Eng., Deputy Head of Research Center (for Scientific Researches), e-mail: sergey.puzyrev@evraz.com
K. N. Shvedov, Head of the Central Plant Laboratory
A. A. Skorokhodov, Head of Bureau of Technical Dept., e-mail: Aleksey.skorokhodov@evraz.com

Abstract

Currently, the problem of increasing the performance of rails, despite the positive results achieved in ensuring the quality of rail steel, is more acute than ever not only in Russia but also abroad. Analysis of rail failure during service on the road shows its high level in terms of contact fatigue defects, crushing, wear and thermomechanical damage. The operational durability of railway rails is largely determined by the structure and mechanical properties of rail steel. Railway rails are traditionally made of high-carbon pearlitic steel. As operating conditions become more stringent, heat treatment methods and chemical composition of steel have been improved to increase the strength and hardness of rails. Currently, it is possible to ensure a tensile strength of over 1300 MPa and a hardness of over 410 HB. Traditional grades of rail steel have reached the limit of increasing strength and hardness, and to further improve the operational characteristics of rails, it is necessary to create rail steel grades with a different structure. This is precisely why there is interest in using bainitic steels for the production of rails, which have a unique combination of increased strength and plastic properties.

keywords Rails, microstructure, bainite, pearlite, mechanical properties, hardness, impact toughness
References

1. Girsch G., Heyder R. Advanced pearlitic and bainitic high strength rails promise to improve rolling contact fatigue resistance. Proc. 7th World Cong. on Railway Research (WCRR2006), Montreal, Canada, June 4–8, 2006. pp. 1-9.
2. GOST R 51685-2022. Railway rails. General specifications. Introduced: 02.14.2022.
3. Polevoy E. V., Yunin G. N., Golovatenko A. V., Temlyantsev M. V. The latest developments in rail products at EVRAZ ZSMK. Stal. 2019. No. 7. pp. 55–58.
4. Sawley K., Kristan J. Development of bainitic rail steels with potential resistance to rolling contact fatigue. Fatigue and Fracture of Engineering Materials and Structures. 2003. Vol. 10, Iss. 26. pp. 1019-1029.
5. Némethy R. L’utilisation des rails en acier bainitique en Suiss. Revue Générale des Chemins. 2010. Vol. 196. pp. 33–40.
6. Pavlov V. V., Godik L. A., Korneva L. V. Railway rails made of bainitic steel. Metallurg. 2007. No. 10. pp. 51-53.
7. Kushnarev A. V., Kirichkov A. A., Dobuzhskaya A. B. et al. Experience in the production of rails from bainitic steel at NTMK. Stal. 2005. No. 6. pp.131-133.
8. Dobuzhskaya A. B., Galitsyn G. A., Smirnov L. A. et al. Prospects for the production of rails from bainitic steel. Stal. 2023. No. 2. pp. 41-46.
9. Maysuradze M. V., Kuklina A. A., Nazarova V. V. Formation of microstructure and mechanical properties during heat treatment of low-carbon chromium-nickel-molybdenum steels. Metallurg. 2024. No. 3. pp. 21-30.
10. Ki Myung Lee, Andreas A. Polycarpou. Wear of conventional pearlitic and improved bainitic rail steels. Wear. 2005. Vol. 259. pp. 391–399.
11. Ivo Hlavatý, Marián Sigmund, Lucie Krejčí, Petr Mohyla. The bainitic steels for rails applications. Materials Engineering. 2009. Vol. 16, Iss. 4. pp. 44-50.
12. Dayot C., Saulot A., Godeau C., Berthier Y. Tribological behaviour of Pearlitic and Bainitic steel grades under various sliding conditions. Tribology International. 2012. Vol. 46. pp. 128-136.

Language of full-text russian
Full content Buy
Back