Журналы →  Chernye Metally →  2024 →  №3 →  Назад

Rolling and other Metal Forming Processes
Название Feasibility demonstration of normative models for sheet-rolling shop productivity. Message 2
DOI 10.17580/chm.2024.03.10
Автор A. R. Fastykovsky, A. I. Musatova, N. V. Martyushev, A. I. Karlina
Информация об авторе

Siberian State Industrial University, Novokuznetsk, Russia
A. R. Fastykovsky, Dr. Eng., Associate Prof., Head of the Dept. of Metal Forming and Metal Science, e-mail: fastikovsky@mail.ru

A. I. Musatova, Lecturer, Institute of Additional Education, e-mail: musatova-ai@yandex.ru

 

Tomsk Polytechnic University, Tomsk, Russia.
N. V. Martyushev, Cand. Eng., Associate Prof., Dept. of Materials Science, e-mail: martjushev@tpu.ru


Moscow University of Civil Engineering, Moscow, Russia

A. I. Karlina, Cand. Eng., Researcher, e-mail: karlinat@mail.ru

Реферат

The problems of the rational functioning of rolling complexes are associated with the formation of performance standards using the proposed clock models of the operation of the main and auxiliary equipment, taking into account the product range. The procedure for constructing technically possible cycles of operation of auxiliary equipment for a specific sheet-rolling shop (methodical heating furnaces, straightening machine, disk and guillotine shears) is considered. In addition, the duration of the preparation of given batches of slabs for heating is substantiated, the cycles of supply from the transport bundle from the stripping section to the heating section to continuous furnaces are determined. A general scheme for the formation of the productivity of a sheet-rolling shop is presented. Fragments of the obtained results of technically possible and normative cycles of operation of the main and auxiliary equipment, as well as the productivity of the workshop are given in tabular form. At the same time, examples of identified "bottlenecks" in production processes are shown. The normative coefficients of difficulty (complexity) for the range of manufactured products are determined on the basis of the productivity standards of the sheetrolling shop. Proposed organizational and technical measures aimed at improving the efficiency of the investigated sheet-rolling shop. The developed optimal modes of reduction in the roughing and finishing stands were implemented according to the product range. Based on the model calculations, it was revealed that the “bottleneck” in the workshop is mainly the finishing stand, which has many technical shortcomings. In this regard, two options for the reconstruction of the replacement of the finishing three-roll stand are proposed, which require capital investments. A comparative assessment of the standard values of technical and economic indicators for two reconstruction options is presented in tabular form, on the basis of which the decision to choose an option is made by the management of the enterprise.

Ключевые слова Clock models, auxiliary equipment, sheet-rolling shop, technically possible cycles, standards for stripping slabs, evaluation, productivity, reconstruction, efficiency of the shop
Библиографический список

1. Fastykovsky A. R., Martyushev N. V., Musatova A. I., Savchenko I. A., Karlina A. I. Feasibility demonstration of normative models for sheet-rolling shop productivity. Message 1. Chernye Metally. 2024. No. 1. pp. 9–16.
2. Edwards J. R., Boyns T., Matthews M. Costing, pricing and politics in the British steel industry, 1918–1967. Management Accounting Research. 2003. Vol. 14, Iss. 1. pp. 25–49. DOI: 10.1016/S1044-5005(02)00033-1
3. Zheyuan Chen, Robinson F., Ying Liu et al. Characterizing strip snap in cold rolling process using advanced data analytics. Procedia CIRP24. 2019. Vol. 81. pp. 453–458. DOI: 10.1016/j.procir.2019.03.078
4. Pellenin A. P. On the use of asymmetrical rolling for the production of strips and bands. Vestnik YuUrGU. Seriya "Metallurgiya". 2020. Vol. 20. No. 1. pp. 87–93. DOI: 10.14529/met200110
5. Gulvir Singh, Pradeep K. Singh. Improving the energy efficiency and process scrap in grooved hot rolling of SAE 52100 steel billets. CIRP Journal of Manufacturing Science and Technology. 2023. Vol. 41. pp. 55–68. DOI: 10.1016/j.cirpj.2022.11.014
6. Edwin Joseph R., Kanya N., Bhaskar K. et al. Analysis on productivity improvement, using lean manufacturing concept. Materials Today: Proceedings. 2021. Vol. 45. Part 7. pp. 7176–7182. DOI: 10.1016/j.matpr.2021.02.412
7. Rumyantsev M. I., Zavalishchin A. N. Technologies for production of sheet metal and some aspects of the methodology for design thereof. Kalibrovochnoe byuro. 2019. Iss. 15. pp. 13–23.
8. Shenglong Jiang, Weigang Li, Chuanpei Xu et al. An improved Pareto local search for solving bi-objective scheduling problems in hot rolling mills. Computers & Industrial Engineering. 2022. Vol. 172, Part A. 108561. DOI: 10.1016/j.cie.2022.108561
9. Gizatulin R. A., Musatova A. I., Martyushev N. V., Valuev D. V., Karlina A. I. Development and application of normative timing models for the modernization of an electric steel-smelting shop. Chernye Metally. 2022. No. 4. pp. 10–16.
10. Fastykovsky A. R., Musatova A. I., Kulakov S. M., Martyushev N. V., Karlina A. I. Development of situation models for duration of production cycles of manufacturing-finished rolled products. Message 1. Chernye Metally. 2023. No. 1. pp. 44–51.
11. Vasiliev A. A., Nikolaev V. A. New technology for hot rolling of wide-band steel. Vestnik Cherepovetskogo gosudarstvennogo universiteta. 2013. No. 4. Vol. 2. pp. 5–10.
12. Shepel A. A. Improvement of technologies and equipment for the rolling process on firstgeneration broadband mills. Tekhnologicheskiy audit i rezervy proizvodstva. 2014. No. 5/1 (19). pp. 46–51. DOI: 10.15587/2302-8372.2414.28097
13. Muravyova A. V., Kalinina N. E. Efficiency of restoring the performance of rolling rolls using roll sleeve method. Evraziyskiy Soyuz Uchenykh (ESU). 2016. No. 4 (25). pp. 101–103.
14. Kulakov S. M., Musatova A. I., Martyushev N. V., Karlina A. I. Situational optimization of the work of thermal department, taking into account the ordering instability. Chernye Metally. 2022. No. 7. pp. 58–63.

Language of full-text русский
Полный текст статьи Получить
Назад