Журналы →  Chernye Metally →  2022 →  №2 →  Назад

Metal science and Metallography
Название Non-metallic inclusions as an indicator of the impact toughness of carriage castings from steel 20GL
DOI 10.17580/chm.2022.02.06
Автор R. A. Bogdanov
Информация об авторе

Bryansk State Technical University, Bryansk, Russia:

R. A. Bogdanov, Cand. Eng., Associate Professor, Dept. of Industrial Thermal Power Engineering, e-mail: lpim-bra@yandex.ru

Реферат

The correlation dependence between impact toughness and non-metallic inclusions (NI) in fractures of specimens made of low-alloy cast steel 20GL produced in open-hearth and electric arc furnaces for carriage castings "bogie side frame" and "bolster beam" is considered. Metallographic and statistical analyzes of NI according to GOST 1778–70 (method L) based on the Vestra image system program were carried out using the method of optical microscopy on samples of low-alloy cast steel 20GL with different impact toughness, with the help of which one of the reasons for the low values of impact toughness (KCV–60 < 2∙102 kJ/m2) — impurity by NI of 20GL steel samples. Using a scanning electron microscope, a combined approach to the study of NI and a metal matrix of fractures in samples of low-alloy cast steel 20GL with different impact toughness was implemented. An X-ray microspectral analysis of NI at the fracture point of specimens melted in open-hearth and electric arc furnaces was carried out, which showed the presence of large accumulations of NI in fractures of specimens made of 20GL steel with low values of impact toughness (KCV–60 < 2∙102 kJ/m2) both in open-hearth and electric arc melts. The use of a scanning electron microscope made it possible to obtain fractograms of fractures in samples with a clearly expressed diverse morphology of NI and various reliefs of the metal matrix. A significant role in the results of impact toughness plays the metal matrix of samples of openhearth and electric arc melts, which is clearly confirmed by the presence of cleavage facets with a stream pattern and tongues at brittle and small depressions at ductile-brittle fractures, as well as the presence of various shapes and sizes of NI. On the basis of X-ray microanalysis, graphs of the weight content of chemical elements contained in NI, metal matrix, fractures of samples of open-hearth and electric arc melts with different impact toughness are given.

Ключевые слова Non-metallic inclusions, X-ray microanalysis, 20GL steel, impact toughness, side frame, bolster
Библиографический список

1. Solntsev Yu. P. Cold-resistant steels and alloys: textbook for universities. Saint Petersburg: Khimizdat, 2017. 476 p.
2. Zaytsev А. I. Promising trends in the development of metallurgy and materials science of steel. Chernaya metallurgiya. Byulleten nauchno-tekhnicheskoy i ekonomicheskoy informatsii. 2019. Vol. 75. No. 4. pp. 417–426.
3. Pekko J. Effects of non-metallic inclusions on fatigue properties of calcium treated steels. Espoo: Helsinki University of Technology, 2004. 100 p.
4. Totten G. E. Steel heat treatment: metallurgy and technologies. Portland: Portland State University, 2007. 832 p.
5. Murakami Y. Metal fatigue: effects of small defects and nonmetallic inclusions. England: Elsevier Science, 2002. 390 p.
6. Li S. X. Effects of inclusions on very high cycle fatigue properties of high strength steels. International Materials Reviews. 2012. Vol. 57. No. 2. pp. 92–114.
7. Paek M.-K., Do K.-H., Kang Y.-B., Park J.-H., Pak J.-J. Inclusion thermodynamics for high-Al high-Mn advanced high strength steels. Korea: Postech, 2012. pp. 267–273.
8. Kaushik P., Pielet H., Yin H. Inclusion characterisation; tool for measurement of steel cleanliness and process control. Part 2. Ironmaking and Steelmaking. 2009. Vol. 36. Iss. 8. pp. 572–582.
9. Batista R. P., Martins A. A., Costa e Silva A. The eff ects of deoxidation practice on the quality of thin foil low-carbon steel. Journal of Mining and Metallurgy. Section B: Metallurgy. 2017. Vol. 53. Iss. 3. pp. 357–363.
10. Denisenkov А. N. Increasing the impact toughness of steel 20GL by microalloying. Zagotovitelnye proizvodstva v mashinostroenii. 2013. No. 11. pp. 46–48.
11. Movenko D. А., Kotelnikov G. I., Pavlov А. V., Bytsenko О. А. Influence of modes of REM microalloying steel on the corrosion activity of nonmetallic inclusions. Metally. 2015. No. 6. pp. 25–31.
12. Bogdanov R. А. Influence of modification on the impact toughness of critical carriage castings from 20GL steel. Zagotovitelnye proizvodstva v mashinostroenii. 2021. Vol. 19. No. 7. pp. 291–297.
13. Ruby-Meyer F., Hénault E., Rocher-Bakour M., Merchi F. Improvement of inclusion cleanness in bearing steels and Ca-treated steels. The 7th International Conference on Clean Steel. 2007. Vol. 104. pp. 585–590.
14. Stukalin S. V., Kazankov А. Yu. Evolution of non-metallic inclusions during out-of-furnace processing of structural steels. Problemy chernoy metallurgii i materialovedeniya. 2015. No. 1. pp. 50–59.
15. Gaye H. Inclusion formation in steels. Chapter 3. The making, shaping and treating of steel. Pittsburgh: AISE Steel Foundation, 2003. 790 p.
16. Fedorkova N. N. Study of the mechanisms of non-metallic inclusions formation in 23G2A steel. Metaloznavstvo ta termichna obrobka metaliv. 2017. No. 2. pp. 64–70.
17. Kaushik P., Lehmann J., Nadif M. State of the art in control of inclusions, their characterization, and future requirements. Metallurgical and Materials Transactions B. 2012. Vol. 43. Iss. 4. pp. 710–725.
18. Cicutti C., Capurro C. Steel cleanliness evaluation techniques review. Application to different industrial cases. Argentina: de la 21 Conferencia del Acero IAS. 2016. pp. 371–380.
19. Kaushik P., Lowry M., Yin H., Pielet H. Inclusion characterisation for clean steelmaking and quality control. Ironmaking and Steelmaking. 2012. Vol. 39. Iss. 4. pp. 284–300.
20. Bogdanov R. А., Markova Yu. М. Influence of components of 20 GL steel microstructure hardness on impact toughness of car castings. Chernye Metally. 2021. No. 5. pp. 44–48.
21. Bogdanov R. А. Impact toughness of carriage castings regarding the effect of ferrite and pearlite hardness of 20GL steel of open-hearth melts. Science. Research. Practice: collection of papers of the International scientific conference of the HNRI “National Development”. 2021. pp. 74–77.
22. Bogdanov R. А. The hardness of the microstructure of 20GL steel of electric arc melts as an indicator of the impact toughness of carriage castings. Themed collection of papers of International Conference of the HNRI “National Development”. 2021. pp. 23–26.
23. GOST 9454–78. Metals. Methods for testing the impact strength at low, room and high temperature. Introduced: 01.01.1979. Moscow: Izdatelstvo standartov, 1978.
24. GOST 32400–2013. Molded side frame and bolster beam for railway freight wagons. Specifications. Introduced: 01.07.2014. Moscow: Standartinform, 2014.
25. GOST 1778–70. Steel. Metallographic methods for the determination on nonmetallic inclusions. Introduced: 01.01.1972. Moscow: Izdatelstvo standartov, 1970.

Language of full-text русский
Полный текст статьи Получить
Назад